Check Valves
Various types of check valves are available and suitable for
exhaust runs. Examples are in-line check valves offered by
some exhaust component manufacturers and flapper valves
on exhaust outlets. None of these may be considered as an
alternative to a good installation. They can leak, they can
foul, and they can open intermittently. Think of them as an
emergency means to keep out that rogue wave or extreme
following sea. Never rely on them to stay closed for more
than a second or two. Read again “CUMULATIVE
PROCESS” on the previous page.
Water Separators Exhaust Systems
Water separators are the latest innovation in exhaust systems.
The separator uses gravity and centrifugal force to separate
the cooling water from the exhaust gas and then discharges
then separately under the vessels hull. This makes for a quiet
and efficient system that reduces back pressure and prevents
sea water intrusion by wave action.
Installation
The separator must be securely mounted as high as possible
(point A in the previous diagrams) above the water lift
muffler and well above the vessels waterline in all attitudes
of operation.
The discharge (drain) hose for the separated cooling water
must go directly and vertically down from the separator to a
thru hull fitting on the hull below the waterline. This
provides a very quiet exhaust.
The discharge (drain) hose for the exhaust gas must also go
directly and vertically down to a thru hull fitting under the
hull just above the waterline. This gas discharge hose will
still contain some water, to prevent this water from becoming
trapped and impeding the flow of gases, make certain the
hose leads down hill without any loops or dips.
Water separators are manufactured by:
Halyard Limited Centek Industries, Inc.
Whadden Business Park 116 Plantation Oak Drive
Southhampton Road P.O. Box 3028
Whadden, Salisbury SP5-3HF Thomasville, GA 31799-3028
United Kingdom
WWW.centekindustries.com
WWW
.halyard.eu.com
Dry Stack Exhaust Systems
Commonly seen on commercial fishing boats, dry stack
exhausts can also be used on trawler style pleasure boats. A
dry stack exhaust directs the exhaust gas straight from the
generator or engine without obstructions. A dry stack exhaust
becomes very hot when the engine is operating and should
not be close to any combustible materials (wood, fiberglass,
etc.) unless it is properly shielded or insulated.
Make certain the exhaust and muffler are of sufficient
diameter to clear the exhaust gasses and prevent excessive
back pressure. Provisions must also be made for discharging
the raw cooling water.
After final assembly, test run the generator and check all
connections and elbows for exhaust leaks. A back-pressure
test should also be performed at this time. Back pressure
should not exceed 1.5 psi (0.11 kg/cm
2
).
Regulations require that the exhaust muffler be constructed
of aluminized steel or other corrosion resistant material and
be of welded or crimped construction. An approved spark
arrestor must be installed with the muffler in gasoline
installations.
NOTE: Liability for damage or injury and warranty expenses
becomes the responsibility of the person installing an exhaust
system. Contact WESTERBEKE or your WESTERBEKE
dealer regarding any exhaust system problems.
Exhaust Back Pressure
After the installation is operational, exhaust back pressure
must be measured at the outlet of the water injected exhaust
elbow. Measure with an appropriate gauge or manometer.
Operate a propulsion engine underway at cruising RPM.
Operate a generator at rated load. As the engine/genset
operates it continuously pushes the exhaust gases and raw
water thru the exhaust system, up hill and overboard thru the
exhaust outlet. This causes significant back pressure.
Excessive back pressure reduces engine power, higher
temperatures and cab reduce the life of the engine.
15
EXHAUST SYSTEM INSTALLATION
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